The Accuracy of Plasma Cutters

Oct 31, 2022

Are you tired of struggling to make clean cuts in your workshop projects? A plasma cutter may be the solution you have been searching for. Plasma cutters have a reputation for producing precise cuts, and the accuracy largely depends on the proper setup of the system, such as using a CNC machine. Not only can this technology cut through metal and stainless steel, but it can also handle a variety of other materials. Investing in a plasma cutter will greatly improve the efficiency and precision of your workshop endeavors. Here we are going to talk about the different methods of plasma cutting so you have all of the information you need to feel confident operating your machine.

Plasma Cutting By Hand

A Plasma Cutter is a tool used in the metalworking industry to cut through conductive materials, such as steel and aluminum. Plasma cutting is often preferred over traditional cutting methods, such as saws or torches, due to its ability to make precise cuts and its high cutting speed. While plasma cutters can be operated with a computerized control system, they can also be operated by hand. When using a hand-held plasma cutter, the operator must follow safety precautions, including wearing protective gear and keeping flammable materials away from the work area. The handheld torch is then moved along the material to be cut, while pressing a trigger that releases an electrically charged gas stream. This gas stream heats up and melts through the material, creating a clean cut. Plasma cutting by hand can be an efficient and cost-effective method for metalworking projects, whether you are a professional or a hobbyist.

Precision Plasma Cutting Machines

Using a CNC plasma cutter offers numerous benefits compared to traditional handheld cutting methods. Plasma cutting technology allows for more precise and accurate cuts, increasing efficiency and reducing material waste. For instance, the majority of 1/8-inch metal can be cut with 12 amps of output power from a 120V machine, while the most of 7/8-inch metals can be cut with 60 amps of output power from a 230V machine. Plus, with advanced CNC software, our machines can easily handle even the most complex cutting designs. And with a range of sizes available, we have a plasma cutter that is perfect for any production need. Investing in a CNC plasma cutter will increase productivity and improve the quality of your finished products.

Entry Level & Light Industrial Systems

For those just starting out, entry-level plasma cutters are a great option for your workspace. With a tolerance of +/- .77 millimeters, these cutters provide accurate cuts within tight tolerances. And don't let the term "entry-level" fool you - these cutters are durable and perfect for low to moderate production needs. Upgrade to a light-industrial cutter for even tighter edge tolerances ranging from .38 to .64 millimeters. No matter which option you choose, a plasma cutter will make quick work of any cutting project in your workshop.

Heavy Industrial Systems

Using a heavy-industrial plasma cutter in the workplace can greatly increase productivity and efficiency. These machines are able to maintain a high degree of precision, with repeatable accuracy within 0.001 inches. This level of precision allows for smooth, clean cuts on even thick materials like steel and aluminum. In addition to accuracy, heavy industrial plasma cutters also have the power to handle extended periods of use. With robust construction and durable components, these machines can run all day without compromising on quality or performance. Overall, heavy industrial plasma cutters provide both strength and precision in one reliable package, making them a valuable asset in any manufacturing setting.

Automated Torch Height Control

A plasma cutter with an automated torch height system provides improved cutting accuracy and efficiency. The torch system automatically adjusts to the wear of the material, reducing the need for post-cutting grinding and resulting in consistently high quality cuts. This increased precision also leads to increased production speed and overall productivity, as well as the reduction in material waste and cost savings in the long run. Investing in a plasma cutter with an automated torch height control system can greatly improve your cutting process and optimize your production.

Accuracy in Beveling

First, having a cutter with a bevel setting allows for more precise and consistent cuts. This means that projects will have a more professional finish. It also enables the user to achieve complicated angled cuts, making it easier to complete intricate designs. In addition, having a reliable bevel setting can save time and reduce material waste by eliminating the need for additional adjustments or fixes.


Overall, a plasma cutter with accurate cutting capabilities can save time and money in the long run. It allows for precise cuts that fit perfectly with project requirements, reducing the need for extra materials or adjustments. In addition, this accuracy can improve safety on the job as well, minimizing potential hazards and errors. Investing in a high quality plasma cutter is a wise decision for any professional in the welding industry.